Technical Cleanliness Automatic Analysis System

Optical System

Olympus (Japan) APO Objective Lens

Resolution

1 μm

Detectable Particles

≥5 μm

Illumination Mode

Constant color temperature LED lighting with a service life of 30,000 hours

Polarized Light Control

Automatic

Light Source Control

Automatic (the brightness of the light source is automatically adjusted according to standards, eliminating manual adjustment by operators)

Threshold Control

Automatic (automatic threshold function avoids test errors caused by manual threshold adjustment by operators)

Automatic Magnification Recognition

This function precisely matches observation requirements to capture clear and qualified sample details under various magnifications, ensuring accurate measurement and imaging. It also prevents inconsistent magnification and scale data resulting from improper manual adjustment of microscope magnification by other operators, which would lead to inaccurate test results.

High-Speed Scanning Camera

2.3 million effective pixels

Camera Resolution

1920*1200

Sensor Type

SONY chip featuring excellent image reproduction, high sharpness and smear-free imaging

Sensor Size

1/1.2 inch

Frame Rate

40 fps

Interface

USB 3.0

Automatic Scanning Stage

Automatic scanning stage

Effective Travel Range

XY travel: 100*70 mm

Positioning Accuracy

±0.5 μm

Repeatability

<±2 μm

Brand Computer

16 GB RAM, 512 GB solid-state drive, 1 TB mechanical hard drive, 24-inch high-definition narrow-bezel monitor, genuine Windows 11 operating system, genuine Office office software

Cleanliness Analysis Software

Supports automatic polarized light functionOne-click scanning and one-click report generationCustomizable standard library: Built-in ISO 16232 / VDA19 standards; users may add custom analysis standards or select pre-existing standards for testing, compatible with multiple prevailing industry standardsDistinguish metal particles, non-metallic particles and fibers, and conduct statistical analysis in compliance with international standards including ISO 16232 and VDA19Automatically identify and classify particle types (metal, non-metal, fiber)Evaluation metrics: length, width, area, maximum fiber lengthParticle database managementCalculate Component Cleanliness Code (CCC) in accordance with ISO 16232 / VDA19 standardsProcess valid particles (e.g., overlapping particles); scan results support manual editing, including splitting or associating particles of arbitrary shapesNew high-precision intelligent focusing mode to guarantee sharpness of all captured imagesAutomatic scanning with seamless image stitching; enables location review of every single particle to eliminate misjudgmentAfter modifying particle attributes, the system automatically calculates corresponding dimensions per standards; supports rapid filtering of metal, non-metal and fiber particles separatelyFree non-uniform zoom-in/out of captured fields after scanningFreely switchable Chinese / English software interfaceMES-compatible for digital factory management

Standard Calibration Block (Standard Accessory)

Embedded with multiple standard particles of varying sizes distributed at different positions within a 47 mm circular area. Used to verify the measurement performance of the analysis system and perform cross-system comparison between different analytical devices.