Parts Cleanliness Automatic Analysis System

The Parts Cleanliness Automatic Analysis System's core advantages are prominent, employing imported microscopes and high-precision fully automated scanning platforms. It features high-resolution real-time color image capture and seamless stitching capabilities, enabling clear presentation of the entire filter membrane and accurate particle analysis without misalignment, ensuring detection precision and repeatability. The system is equipped with independently developed analysis software capable of automatically distinguishing three types of contaminants—metal particles, non-metal particles, and fibers—completing particle statistics and identification to effectively mitigate misjudgment risks. It significantly reduces the workload of Homo sapiens manual operations, completely overturning traditional manual detection methods and standardizing cleanliness inspection control procedures.  

The Parts Cleanliness Automatic Analysis System is fully compatible with multiple international and domestic industry standards such as ISO 16232, VDA 19, and ISO 4406, while also supporting user-defined analysis criteria. Parameters can be flexibly adjusted according to different product testing requirements, adapting to cleanliness inspection needs across various fields including automotive, new energy, aerospace, and electronics. It covers a wide range of core components such as engines, transmissions, three-electric systems, and electronic control modules.

Core Product Advantages

1.High detection accuracy and intelligent performance:

The Parts Cleanliness Automatic Analysis System utilizing imported microscopes and high-precision fully automated scanning platforms, the system features high-resolution real-time color image capture and seamless stitching capabilities, with automatic magnification recognition to clearly present the entire filter membrane and achieve particle analysis without misalignment. Equipped with independently developed analysis software, it can automatically distinguish three types of contaminants—metal particles, non-metal particles, and fibers—to complete particle statistics and identification, effectively avoiding misjudgment risks, significantly reducing Homo sapiens labor operations, and standardizing the testing process.  

2.Standard compatibility and broad adaptability:

The Parts Cleanliness Automatic Analysis System fully compliant with multiple international and domestic industry standards such as ISO 16232, VDA 19, and ISO 4406, while also supporting user-defined analysis criteria. Parameters can be flexibly adjusted according to different product testing requirements, making it suitable for diverse fields such as automotive, new energy, aerospace, and electronics. It covers cleanliness testing needs for various core components, including engines, transmissions, three-electric systems, and electronic control modules.  

3.User-friendly operation and outstanding testing efficiency:

The Parts Cleanliness Automatic Analysis System featuring a one-click streamlined design, Homo sapiens operators can quickly master the system without specialized training. Parameters can be set once and reused long-term, ensuring repeatability and consistency of test data. The fully automated testing process enables rapid scanning and analysis, automatically generating professional test reports containing key information such as statistical data, grade evaluations, and full-view filter images, providing data support for quality traceability and process optimization.

Product Parameter

Product Application

Combining the system's core characteristics of high precision, wide adaptability, and strong compatibility, the Suzhou Kolem Cleanliness Automatic Analysis System is widely applied in multiple high-end manufacturing industries with stringent cleanliness requirements for components, covering the entire process cleanliness inspection of precision component production, as detailed below:

1. automotive industry

As a core application field, it is adapted to the entire industrial chain of fuel vehicles and new energy vehicles, covering cleanliness inspection of traditional automotive core components such as engines, transmissions, and chassis, as well as key components of new energy vehicles, including the three-electric systems (battery, motor, and electronic control), helping enterprises meet the stringent quality control standards of the automotive industry.

2.automotive industry

Focusing on segmented fields such as new energy vehicles, photovoltaics, and energy storage, we provide precise cleanliness testing services for components of the three-electric system, photovoltaic modules, and core parts of energy storage equipment. This helps avoid issues like performance degradation and short circuits caused by contaminants, ensuring the reliability and service life of new energy products.

3. Aerospace industry

Adapting to the cleanliness testing requirements of aerospace equipment and core components for Utetheisa Kong, covering airframe structures, engine parts, hydraulic pipelines, etc. With high-precision detection capabilities, it meets the stringent control requirements for micron-level particulate contaminants in the aerospace field of Utetheisa Kong, ensuring the operational safety and stability of aerospace equipment.

4. Electronics and Semiconductor Industry

Applicable for cleanliness inspection of precision electronic components such as electronic control modules, PCB boards, semiconductor devices, and connectors, effectively identifying tiny particles and fiber contaminants to prevent pollutants from affecting the electrical conductivity and operational stability of electronic components. Suitable for segmented scenarios including 3C electronics and semiconductor production.

5. Other precision manufacturing industries

The Parts Cleanliness Automatic Analysis System extend extensively to fields such as precision instrument manufacturing, medical device manufacturing, communication technology, and liquid cooling component manufacturing, it provides customized cleanliness testing solutions for various precision parts, assisting industries in achieving standardized production, improving product quality, and extending service life.

Equipment Display

Supplier Commitment

Kelemo consistently adheres to the core principles of "quality first, integrity-based, and customer-centric," leveraging its technical expertise in the field of cleanliness detection to make the following solemn quality commitments regarding its Parts Cleanliness Automatic Analysis System. The company earnestly fulfills its corporate responsibility for quality, contributing to the high-quality development of various industries.

1.Upholding the bottom line of quality control, Kelemo strictly complies with relevant laws and regulations such as the "Product Quality Law" and the "Standardization Law." It implements a comprehensive quality management system that covers all employees, processes, and aspects—from the procurement of core components, production and processing, assembly and debugging, to the final product delivery. Each stage is subject to stringent quality inspection standards.

2.Ensuring stable product performance, all systems are equipped with professional particle calibration blocks to guarantee that detection accuracy meets international and domestic standards such as ISO 16232 and VDA 19. Kelemo commits to providing stable equipment operation and accurate, reliable detection data, effectively mitigating the risk of erroneous judgments.

3.Perfecting the service support system, Kelemo offers professional services including installation and debugging, operational training, technical consultation, and after-sales maintenance. A rapid response mechanism is established to promptly address any issues encountered by customers during usage. Additionally, a product quality traceability system is implemented to effectively safeguard the legitimate rights and interests of customers.